3000W Mold Laser Welding Machine
The 3000W mold laser welding machine is specially designed for precision mold repair, featuring high energy, high repeatability, and minimal heat-affected zone. Suitable for steel molds, aluminum molds, and various other materials.
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Description
Joylaser 3000W Mold Laser Welding Machine Product Introduction
The 3000W Mold Laser Welding Machine is a high-power, high-precision industrial laser welder designed for professional mold repair and precision metal joining. Equipped with advanced fiber laser technology, this machine delivers excellent beam quality and high energy density, enabling deep penetration welding, spot welding, overlap welding, and precision filler welding. It is particularly effective for repairing cracks, corners, pores, and surface defects on large molds. The smart control system supports multiple pulse waveform settings to minimize the heat-affected zone (HAZ) and reduce deformation, ensuring the integrity of the original mold structure. With a modular design for easy maintenance and an actively cooled welding head, the machine remains stable and efficient during long working hours. It is compatible with various metals such as stainless steel, carbon steel, aluminum alloy, and mold steel. Ideal for industries like automotive molds, injection molds, die casting, hardware manufacturing, and heavy machinery, it significantly reduces mold replacement costs and enhances production efficiency and product quality.
3000W Mold Laser Welding Machine Core Advantages
High Power Output
Delivers stable 3000W laser power for deep penetration and fast welding speeds, improving repair efficiency.Precision Welding Control
Equipped with advanced pulse waveform modulation and real-time feedback for accurate and consistent weld quality.Minimal Heat-Affected Zone
Reduces thermal distortion and stress, preserving the original mold structure and extending mold service life.Versatile Material Compatibility
Supports welding of various metals including stainless steel, mold steel, aluminum, copper, and alloys.User-Friendly Operation
Intuitive control interface with customizable welding parameters, suitable for skilled operators and beginners.Robust Cooling System
Ensures long-term stable operation with efficient heat dissipation, preventing equipment overheating.Modular Design for Easy Maintenance
Simplifies troubleshooting and part replacement, reducing downtime and maintenance costs.Wide Industrial Applications
Ideal for injection molds, die-casting molds, automotive parts, hardware manufacturing, and heavy machinery repair.
3000W Mold Laser Welding Machine Technical Specifications
| Parameter | Specification |
|---|---|
| Laser Power | 3000 Watts |
| Laser Type | Fiber Laser |
| Wavelength | 1070 nm |
| Output Mode | Continuous Wave (CW) / Pulsed |
| Max Welding Speed | Up to 1200 mm/min |
| Beam Quality (M²) | <1.5 |
| Cooling Method | Water Cooling |
| Power Supply | AC 220V ±10%, 50/60Hz |
| Control System | Digital CNC Controller |
| Welding Thickness | 0.1 – 6 mm (depending on material) |
| Supported Materials | Stainless Steel, Carbon Steel, Aluminum, Copper, Mold Steel |
| Pulse Frequency Range | 1 Hz – 20 kHz |
| Spot Size | Adjustable, typically 0.1 – 1.0 mm |
3000W Mold Laser Welding Machine Application Scenarios
Injection Mold Repair
Efficiently repairs cracks, worn edges, and surface defects on injection molds, restoring mold integrity and extending service life.Die-Casting Mold Maintenance
Provides precise welding for die-casting molds to fix porosity, weld seams, and damaged corners without affecting mold accuracy.Automotive Industry
Used for welding and repairing automotive parts molds, including engine components, chassis molds, and interior trim molds.Hardware Manufacturing
Ideal for repairing metal hardware molds such as locks, hinges, and fasteners with high precision and minimal distortion.Heavy Machinery Mold Repair
Supports welding of large-scale molds used in heavy machinery manufacturing, ensuring strong and durable welds.
3000W Mold Laser Welding Machine Welding Demo
In this welding demo, the 3000W mold laser welding machine showcases its high-power precision in repairing surface cracks, wear, and defects on steel molds. Using a quality fiber laser source, it delivers focused heat with minimal distortion—ideal for accurate repairs on complex mold geometries. The welds require little to no post-processing and help extend the service life of plastic, stamping, and die-casting molds. Equipped with a high-definition microscope and intelligent control interface, it allows for ultra-fine welds, making it an essential tool for mold refurbishment, cost reduction, and production efficiency.
3000W Mold Laser Welding Machine Customer Cases
Case 1: Mold Repair at a Leading Automotive Manufacturer
Our client, a globally renowned automotive manufacturer, used the 3000W mold laser welding machine to repair cracks and perform filler welding on engine block molds. The high-power laser ensured deep and strong welds with minimal heat-affected zones, preventing mold deformation and significantly extending mold life. The customer reported a 30% increase in welding efficiency and reduced repair cycles, ensuring uninterrupted production.
Case 2: Application in Plastic Injection Mold Manufacturer
A major plastic injection mold manufacturer utilized the 3000W laser welding machine to repair surface wear and edge defects on molds. The machine’s versatile welding modes allowed precise adjustment for different weld points, resulting in smooth and strong welds. The customer noted a significant improvement in repair quality, reduced mold scrap rate, and lower costs for purchasing new molds.
Case 3: Welding Solution for Hardware Parts Manufacturer
A hardware parts manufacturer implemented the 3000W mold laser welding machine for welding and filler repair of metal components. The high efficiency and low heat input of laser welding ensured dimensional accuracy and structural integrity. The customer reported welding speeds 50% faster than traditional methods, improved yield rates, and significantly reduced production costs.
3000W Mold Laser Welding Machine Welding Example
3000W Mold Laser Welding Machine FAQ
Q1. What materials can the 3000W mold laser welding machine weld?
A1. It is suitable for welding a wide range of metals, including stainless steel, die steel, carbon steel, aluminum, copper, titanium, and high-reflective materials commonly used in mold repair.
Q2. Is the 3000W laser welding machine suitable for precision mold repair?
A2. Yes. The machine offers high energy stability, fine spot size, and low thermal impact, making it ideal for repairing micro cracks, edges, and corners on injection molds, die-casting molds, and precision tooling.
Q3. Does the machine support pulse and continuous welding modes?
A3. Yes. The 3000W model supports both pulsed and continuous wave (CW) welding modes, offering flexibility for various welding depths and heat input requirements.
Q4. How accurate is the welding process?
A4. With the help of a high-precision CNC or gantry platform, the welding accuracy can reach ±0.01mm, ensuring precise and repeatable repair results.
Q6. Does the machine require shielding gas during welding?
A6. Yes. Argon or nitrogen is recommended as shielding gas to prevent oxidation and ensure a clean, high-quality weld.
Q7. What cooling method does the machine use?
A7. The machine uses an efficient water-cooling system to maintain optimal working temperature and protect core components.
